feat(agent): auto-renew the host cert in the native run-loop (A5)

Wire createCertRotator/renewCert into superviseNative so the frp-client cert
renews silently at ~2/3 TTL over mTLS /renew and frpc restarts onto the fresh
leaf; failures retry with backoff, never crash the supervisor. mTLS transport
has a 15s timeout + 64KB response cap. 281 tests pass.

agent/src/certs/nativeRenew.ts

@@ -0,0 +1,240 @@
+/**
+ * Native-tunnel cert auto-renew wiring — TASK A5 (PLAN_ZERO_TOUCH_ROLLOUT).
+ *
+ * The native run-loop (`superviseNative`) used to only MONITOR the frp-client leaf's freshness; the
+ * leaf therefore expired at ~24h and the tunnel dropped until a manual re-pair. This module closes
+ * that gap by driving `createCertRotator`/`renewCert` (crypto is REUSED, never reimplemented):
+ *
+ *   - `createMtlsFetch` — the injected `fetchImpl` the rotator hands to `renewCert`. It POSTs /renew
+ *     over mTLS presenting the CURRENT keystore leaf (re-read on every call, so the first renewal
+ *     after a rotation already authenticates with the freshly issued leaf). mTLS IS the auth — no
+ *     token, `rejectUnauthorized` always true (INV4/INV14). The private key stays in-process.
+ *   - `wireAutoRenew` — routes the rotator callbacks: rotated → restart frpc onto the new leaf and
+ *     log (non-secret); revoked (403) → tear the tunnel down (INV12); error → log + let the rotator
+ *     retry with backoff. A failed renewal NEVER crashes the supervisor.
+ *   - `startNativeAutoRenew` — the builder `superviseNative` calls: loads the identity, builds the
+ *     mTLS fetch + rotator at ~2/3-TTL, and starts it. Returns null (auto-renew disabled) if the host
+ *     is not enrolled (no identity), rather than throwing into the run-loop.
+ */
+import { request as httpsRequest } from 'node:https'
+import type { AgentConfig } from '../config/agentConfig.js'
+import type { Keystore } from '../keys/keystore.js'
+import type { Logger } from '../log/logger.js'
+import type { TimerLike } from '../transport/seams.js'
+import { createBackoff } from '../transport/backoff.js'
+import { buildTlsOptions, type CertParser, type TlsClientOptions } from '../transport/dial.js'
+import { DEFAULT_CERT_RENEW_WINDOW_MS } from '../health/probe.js'
+import { createCertRotator, type CertRotator } from './rotation.js'
+
+/** Non-secret message from an unknown thrown value (never serializes cert/key material). */
+function errorMessage(err: unknown): string {
+  return err instanceof Error ? err.message : String(err)
+}
+
+/**
+ * Socket-idle timeout for a /renew request. A stalled or overloaded control-plane (or a NAT that
+ * silently drops the connection after the TLS handshake) must NOT leave the renewal Promise pending
+ * forever — that would starve the rotator's backoff-retry loop and let the leaf silently expire. On
+ * timeout the request is destroyed and the rejection surfaces through the rotator's onError→backoff.
+ */
+export const RENEW_REQUEST_TIMEOUT_MS = 15_000
+/**
+ * Hard cap on the buffered /renew response body. The reply is a small `{cert,caChain}` JSON; anything
+ * beyond a few KB is malformed or hostile, so we destroy the stream and reject rather than buffer it.
+ */
+export const MAX_RENEW_RESPONSE_BYTES = 64 * 1024
+
+// --- mTLS fetch --------------------------------------------------------------------------------
+
+/** A single mTLS request the fetch shim delegates to (injectable so the shim is offline-testable). */
+export interface MtlsRequestInit {
+  readonly method: string
+  readonly headers: Record<string, string>
+  readonly body?: string
+}
+export interface MtlsResponse {
+  readonly status: number
+  readonly body: string
+}
+export type MtlsRequest = (
+  url: string,
+  tls: TlsClientOptions,
+  init: MtlsRequestInit,
+) => Promise<MtlsResponse>
+
+/** Default mTLS transport: a `node:https` POST presenting the client cert/key + pinned CA. */
+const defaultMtlsRequest: MtlsRequest = (url, tls, init) =>
+  new Promise<MtlsResponse>((resolve, reject) => {
+    const req = httpsRequest(
+      url,
+      {
+        method: init.method,
+        headers: init.headers,
+        cert: tls.cert,
+        key: tls.key,
+        ca: tls.ca,
+        rejectUnauthorized: tls.rejectUnauthorized, // always true (anti-MITM, INV14)
+      },
+      (res) => {
+        const chunks: Buffer[] = []
+        let total = 0
+        res.on('data', (c: Buffer) => {
+          total += c.length
+          if (total > MAX_RENEW_RESPONSE_BYTES) {
+            res.destroy() // MEDIUM: refuse an unbounded body — a renew reply is a few-KB JSON
+            reject(new Error(`renew response body exceeded ${MAX_RENEW_RESPONSE_BYTES} byte cap`))
+            return
+          }
+          chunks.push(c)
+        })
+        res.on('end', () =>
+          resolve({ status: res.statusCode ?? 0, body: Buffer.concat(chunks).toString('utf8') }),
+        )
+        res.on('error', reject) // a mid-stream socket error must reject, not hang
+      },
+    )
+    // HIGH: bound the request so a peer that accepts the connection but never replies rejects (and the
+    // rotator re-enters backoff) instead of pending forever — destroy(err) emits 'error' → reject below.
+    req.setTimeout(RENEW_REQUEST_TIMEOUT_MS, () => {
+      req.destroy(new Error(`renew request timed out after ${RENEW_REQUEST_TIMEOUT_MS}ms`))
+    })
+    req.on('error', reject)
+    if (init.body !== undefined) req.write(init.body)
+    req.end()
+  })
+
+function toHeaderRecord(headers: RequestInit['headers']): Record<string, string> {
+  if (!headers) return {}
+  if (headers instanceof Headers) {
+    const out: Record<string, string> = {}
+    headers.forEach((v, k) => {
+      out[k] = v
+    })
+    return out
+  }
+  if (Array.isArray(headers)) return Object.fromEntries(headers)
+  return { ...(headers as Record<string, string>) }
+}
+
+/**
+ * Build the `fetch`-shaped shim `renewCert` uses. Each call re-reads the CURRENT keystore leaf via
+ * `buildTlsOptions` (which fail-fast throws NotEnrolled/CertExpired — the rotator then logs + retries
+ * with backoff, never crashing) and delegates to the mTLS transport, mapping the result to a real
+ * `Response` (so `res.ok`/`res.status`/`res.json()` behave exactly as `renewCert` expects).
+ */
+export function createMtlsFetch(
+  ks: Keystore,
+  opts: { request?: MtlsRequest; certParser?: CertParser } = {},
+): typeof fetch {
+  const request = opts.request ?? defaultMtlsRequest
+  const shim = async (input: Parameters<typeof fetch>[0], init?: RequestInit): Promise<Response> => {
+    const url = typeof input === 'string' ? input : input.toString()
+    const tls = buildTlsOptions(ks, { ...(opts.certParser ? { certParser: opts.certParser } : {}) })
+    const reqInit: MtlsRequestInit = {
+      method: init?.method ?? 'GET',
+      headers: toHeaderRecord(init?.headers),
+      ...(typeof init?.body === 'string' ? { body: init.body } : {}),
+    }
+    const { status, body } = await request(url, tls, reqInit)
+    return new Response(body, { status })
+  }
+  return shim as typeof fetch
+}
+
+// --- rotator wiring ----------------------------------------------------------------------------
+
+/** Non-secret identifiers logged alongside renew events (INV9). */
+export interface AutoRenewLogIds {
+  readonly subdomain: string | null
+  readonly hostId: string | null
+}
+
+/** The two run-loop effects the rotator drives. */
+export interface AutoRenewHooks {
+  /** Restart the supervised frpc so it re-reads the rotated cert (a leaf rotation only). */
+  restartChild(): void
+  /** Tear the tunnel down (host revoked ⇒ never reconnect, INV12). */
+  stop(): void
+}
+
+/** Handle for the wired auto-renew loop. */
+export interface AutoRenewController {
+  stop(): void
+}
+
+/**
+ * Wire a rotator's callbacks to the run-loop and start it. Rotated → restart frpc; revoked → stop;
+ * error → log (non-secret) and let the rotator retry with backoff. Returns a controller that stops
+ * the rotator's scheduled timer.
+ */
+export function wireAutoRenew(
+  rotator: CertRotator,
+  hooks: AutoRenewHooks,
+  logger: Logger,
+  ids: AutoRenewLogIds,
+): AutoRenewController {
+  const meta = { subdomain: ids.subdomain, hostId: ids.hostId }
+  rotator.onRotated(() => {
+    logger.log('info', 'frp-client cert rotated; restarting frpc onto the fresh leaf', meta)
+    hooks.restartChild()
+  })
+  rotator.onRevoked(() => {
+    logger.log('warn', 'frp-client cert renewal refused (host revoked); tearing down tunnel', meta)
+    hooks.stop()
+  })
+  rotator.onError((err) => {
+    logger.log('warn', 'frp-client cert renewal failed; will retry with backoff', {
+      ...meta,
+      error: errorMessage(err),
+    })
+  })
+  rotator.start()
+  return { stop: () => rotator.stop() }
+}
+
+// --- builder -----------------------------------------------------------------------------------
+
+/** Injection seams for `startNativeAutoRenew` (all optional; unset ⇒ real transport/timers). */
+export interface NativeAutoRenewOpts {
+  readonly mtlsRequest?: MtlsRequest
+  readonly certParser?: CertParser
+  readonly timer?: TimerLike
+  readonly renewBeforeMs?: number
+  readonly retryBaseMs?: number
+  readonly now?: () => Date
+  readonly parseCert?: (pem: string) => Date
+}
+
+/**
+ * Build + start native cert auto-renew for `superviseNative`. Renews at ~2/3 of the leaf TTL
+ * (default `DEFAULT_CERT_RENEW_WINDOW_MS`, the same window the health probe alarms on). Returns null
+ * (auto-renew disabled, logged) when the host has no identity — an unenrolled run-loop must not throw.
+ */
+export function startNativeAutoRenew(
+  cfg: AgentConfig,
+  ks: Keystore,
+  hooks: AutoRenewHooks,
+  logger: Logger,
+  opts: NativeAutoRenewOpts = {},
+): AutoRenewController | null {
+  const id = ks.loadIdentity()
+  if (id === null) {
+    logger.log('warn', 'no identity in keystore — cert auto-renew disabled', {})
+    return null
+  }
+  const fetchImpl = createMtlsFetch(ks, {
+    ...(opts.mtlsRequest ? { request: opts.mtlsRequest } : {}),
+    ...(opts.certParser ? { certParser: opts.certParser } : {}),
+  })
+  const rotator = createCertRotator(cfg, id, ks, {
+    fetchImpl,
+    renewBeforeMs: opts.renewBeforeMs ?? DEFAULT_CERT_RENEW_WINDOW_MS,
+    ...(opts.timer ? { timer: opts.timer } : {}),
+    ...(opts.now ? { now: opts.now } : {}),
+    ...(opts.parseCert ? { parseCert: opts.parseCert } : {}),
+    ...(opts.retryBaseMs !== undefined
+      ? { retryBackoff: createBackoff({ baseMs: opts.retryBaseMs, jitter: false }) }
+      : {}),
+  })
+  return wireAutoRenew(rotator, hooks, logger, { subdomain: cfg.subdomain, hostId: cfg.hostId })
+}

agent/src/certs/rotation.ts

@@ -13,6 +13,7 @@ import type { AgentConfig } from '../config/agentConfig.js'
 import type { AgentIdentity } from '../keys/identity.js'
 import type { Keystore } from '../keys/keystore.js'
 import type { TimerLike } from '../transport/seams.js'
+import { createBackoff, type BackoffPolicy } from '../transport/backoff.js'
 import { buildCsr } from '../enroll/csr.js'
 
 export const DEFAULT_RENEW_BEFORE_MS = 5 * 60_000 // renew 5 min before expiry
@@ -22,6 +23,8 @@ export interface CertRotator {
   stop(): void
   onRotated(cb: () => void): void
   onRevoked(cb: () => void): void
+  /** A renewal attempt failed (network/HTTP, NOT a 403 revoke). The rotator retries with backoff. */
+  onError(cb: (err: unknown) => void): void
 }
 
 export type RenewOutcome = 'rotated' | 'revoked'
@@ -79,6 +82,8 @@ export function createCertRotator(
     fetchImpl?: typeof fetch
     now?: () => Date
     parseCert?: (pem: string) => Date
+    /** Backoff policy for retrying a FAILED renewal (default 1s→30s). Reset after a success. */
+    retryBackoff?: BackoffPolicy
   } = {},
 ): CertRotator {
   const renewBeforeMs = opts.renewBeforeMs ?? DEFAULT_RENEW_BEFORE_MS
@@ -91,9 +96,11 @@ export function createCertRotator(
   }
   const doFetch = opts.fetchImpl ?? fetch
   const now = opts.now ?? (() => new Date())
+  const retryBackoff = opts.retryBackoff ?? createBackoff({ jitter: true })
   let handle: unknown = null
   let rotatedCb: (() => void) | null = null
   let revokedCb: (() => void) | null = null
+  let errorCb: ((err: unknown) => void) | null = null
 
   function schedule(): void {
     const certs = ks.loadCert()
@@ -109,12 +116,16 @@ export function createCertRotator(
           revokedCb?.()
           return
         }
+        retryBackoff.reset() // a healthy renewal clears the retry backoff for the next cycle
         rotatedCb?.()
         schedule()
       })
-      .catch(() => {
+      .catch((err: unknown) => {
-        // network error: retry after renewBeforeMs; the tunnel stays up meanwhile.
+        // Network/HTTP failure (never a 403 revoke): surface it (caller logs, no secret) and retry
-        handle = timer.setTimeout(runRenewal, renewBeforeMs)
+        // with backoff. The cert is still valid until expiry, so the tunnel stays up meanwhile — a
+        // failed renewal must NEVER tear the supervisor down.
+        errorCb?.(err)
+        handle = timer.setTimeout(runRenewal, retryBackoff.nextDelayMs())
       })
   }
 
@@ -132,5 +143,8 @@ export function createCertRotator(
     onRevoked(cb): void {
       revokedCb = cb
     },
+    onError(cb): void {
+      errorCb = cb
+    },
   }
 }

agent/src/cli/deps.ts

@@ -23,6 +23,7 @@ import { runTunnel } from '../transport/runTunnel.js'
 import { buildNativeFrpcToml } from '../transport/frpcToml.js'
 import { superviseFrpc } from '../transport/frpSupervise.js'
 import { provisionFrpc } from '../provision/frpcBinary.js'
+import { startNativeAutoRenew } from '../certs/nativeRenew.js'
 import {
   probeLoopbackBaseApp,
   renderHealthStatus,
@@ -156,9 +157,12 @@ export function readFrpcLog(stateDir: string): string {
 }
 
 /**
- * Native run-loop (B4/H4): supervise the pinned frpc child with restart-on-exit backoff while a
+ * Native run-loop (B4/H4 + A5): supervise the pinned frpc child with restart-on-exit backoff while a
  * periodic health probe (frpc alive, base-app loopback reachable, proxy-started, cert-not-expiring)
- * logs NON-SECRET status only (INV9). Resolves when the supervisor stops (SIGTERM/SIGINT).
+ * logs NON-SECRET status only (INV9), AND auto-renew the frp-client leaf at ~2/3 TTL so the tunnel
+ * never drops on cert expiry (A5): a successful renewal restarts frpc onto the fresh leaf, a 403
+ * revoke tears the tunnel down, and a failed renewal retries with backoff without crashing the
+ * supervisor. Resolves when the supervisor stops (SIGTERM/SIGINT).
  */
 function superviseNative(cfg: AgentConfig, ks: Keystore): Promise<number> {
   const logger = createLogger('info')
@@ -184,12 +188,28 @@ function superviseNative(cfg: AgentConfig, ks: Keystore): Promise<number> {
       for (const line of renderHealthStatus(ids, report)) logger.log('info', line)
     },
   )
+  // A5: silently renew the leaf before it expires. Restart frpc onto the fresh cert on rotation;
+  // stop the whole supervisor on a 403 revoke (INV12). Null ⇒ unenrolled (auto-renew disabled).
+  const autoRenew = startNativeAutoRenew(
+    cfg,
+    ks,
+    {
+      restartChild: () => handle.restartChild(),
+      stop: () => {
+        void handle.stop()
+      },
+    },
+    logger,
+  )
   const onSignal = (): void => {
     void handle.stop()
   }
   process.once('SIGTERM', onSignal)
   process.once('SIGINT', onSignal)
-  return handle.done.finally(() => monitor.stop())
+  return handle.done.finally(() => {
+    monitor.stop()
+    autoRenew?.stop()
+  })
 }
 
 /** Build the concrete CliDeps used by the real CLI entrypoint. */

agent/src/transport/frpSupervise.ts

@@ -62,6 +62,12 @@ export interface FrpSuperviseHandle {
   readonly done: Promise<number>
   /** True while a frpc child is currently running (for the health probe). */
   isChildAlive(): boolean
+  /**
+   * Kill the current child WITHOUT stopping the supervisor (A5): the restart-on-exit loop respawns a
+   * fresh frpc that re-reads the (now rotated) cert/key/CA files. A no-op once `stop()` was called —
+   * it must never resurrect a supervisor that is shutting down.
+   */
+  restartChild(): void
 }
 
 /** A frpc run lasting at least this long is "stable" ⇒ reset the restart backoff. */
@@ -196,5 +202,8 @@ export function superviseFrpc(
     },
     done,
     isChildAlive: () => child?.isAlive() ?? false,
+    restartChild(): void {
+      if (!stopped) child?.kill()
+    },
   }
 }

agent/test/frpSupervise.test.ts

@@ -145,4 +145,44 @@ describe('superviseFrpc (B4/H4 — restart-on-exit backoff)', () => {
     await stopping
     expect(spawn).toHaveBeenCalledTimes(1)
   })
+
+  it('restartChild() kills the running child so the loop respawns onto the fresh cert files', async () => {
+    const flush = (): Promise<void> => new Promise((r) => setImmediate(r))
+    const children = [makeChild(), makeChild()]
+    let n = 0
+    const spawn: SpawnFrpc = () => children[n++]!.child
+    const handle = superviseFrpc('/frpc', '/toml', {
+      spawn,
+      sleep: async () => {},
+      logger: silentLogger,
+      now: () => 1_000_000, // fixed clock: run counts as unstable, but sleep is a no-op → respawn is immediate
+    })
+    await flush()
+    expect(handle.isChildAlive()).toBe(true) // child[0]
+
+    handle.restartChild() // A5: rotator calls this after a cert rotation to reload the new leaf
+    expect(children[0]!.killed).toBe(true)
+
+    await flush()
+    expect(n).toBe(2) // child[1] spawned — frpc now reads the rotated cert on disk
+    expect(handle.isChildAlive()).toBe(true)
+    await handle.stop()
+  })
+
+  it('restartChild() after stop is a no-op (no spawn past shutdown)', async () => {
+    const first = makeChild()
+    let n = 0
+    const spawn: SpawnFrpc = vi.fn(() => (n++ === 0 ? first.child : makeChild().child))
+    const handle = superviseFrpc('/frpc', '/toml', {
+      spawn,
+      sleep: async () => {},
+      logger: silentLogger,
+    })
+    await Promise.resolve()
+    const stopping = handle.stop()
+    first.exit(0)
+    await stopping
+    handle.restartChild() // must not resurrect the supervisor
+    expect(spawn).toHaveBeenCalledTimes(1)
+  })
 })

agent/test/nativeRenew.test.ts

@@ -0,0 +1,277 @@
+/**
+ * A5 native cert auto-renew wiring — TDD.
+ *
+ * Covers the host-side glue that was the "one real host code gap": the native run-loop must actually
+ * RENEW the frp-client leaf (not merely monitor its freshness). Three units:
+ *   - `createMtlsFetch` — the injected `fetchImpl` `renewCert` uses: it POSTs /renew over mTLS
+ *     presenting the CURRENT keystore leaf (read fresh on every call, so a post-rotation renewal
+ *     authenticates with the new leaf) and maps the transport response to a `Response`.
+ *   - `wireAutoRenew` — routes the rotator's rotated→restartChild(+log), revoked→stop(+log),
+ *     error→log(no secret) callbacks and starts it.
+ *   - `startNativeAutoRenew` — the end-to-end builder `superviseNative` calls (identity + mTLS fetch
+ *     + rotator), returning null (disabled) when unenrolled.
+ */
+import { describe, expect, it, vi } from 'vitest'
+import { mkdtempSync, rmSync } from 'node:fs'
+import { tmpdir } from 'node:os'
+import { join } from 'node:path'
+import type { AgentConfig } from '../src/config/agentConfig.js'
+import { generateP256Identity } from '../src/keys/identity.js'
+import { openKeystore } from '../src/keys/keystore.js'
+import { createLogger } from '../src/log/logger.js'
+import type { CertRotator } from '../src/certs/rotation.js'
+import {
+  createMtlsFetch,
+  startNativeAutoRenew,
+  wireAutoRenew,
+  type MtlsRequest,
+} from '../src/certs/nativeRenew.js'
+import { FakeTimer } from './fixtures/fakes.js'
+
+const CFG: AgentConfig = {
+  relayUrl: 'wss://relay/agent',
+  enrollUrl: 'https://cp.example.com/enroll',
+  stateDir: '/tmp/x',
+  localTargetUrl: 'ws://127.0.0.1:3000',
+  subdomain: 'host-42',
+  hostId: 'h-1',
+}
+
+function enrolledKs(): { dir: string; ks: ReturnType<typeof openKeystore> } {
+  const dir = mkdtempSync(join(tmpdir(), 'wta-nr-'))
+  const ks = openKeystore(dir)
+  ks.saveIdentity(generateP256Identity())
+  ks.saveCert('LEAFCERT', 'CACHAIN')
+  return { dir, ks }
+}
+
+const farFuture = (): { validTo: Date } => ({ validTo: new Date(Date.now() + 86_400_000) })
+const flush = (): Promise<void> => new Promise((r) => setImmediate(r))
+
+describe('createMtlsFetch (A5)', () => {
+  it('presents the current keystore cert/key/CA over mTLS and maps the transport response', async () => {
+    const { dir, ks } = enrolledKs()
+    const seen: Array<{ url: string; tls: Record<string, unknown>; init: Record<string, unknown> }> = []
+    const request: MtlsRequest = async (url, tls, init) => {
+      seen.push({ url, tls: tls as unknown as Record<string, unknown>, init: init as unknown as Record<string, unknown> })
+      return { status: 200, body: JSON.stringify({ cert: 'NEW', caChain: 'NEWCA' }) }
+    }
+    const f = createMtlsFetch(ks, { request, certParser: farFuture })
+
+    const res = await f('https://cp.example.com/renew', {
+      method: 'POST',
+      headers: { 'content-type': 'application/json' },
+      body: '{"csr":"x"}',
+    })
+
+    expect(res.status).toBe(200)
+    expect(res.ok).toBe(true)
+    expect(await res.json()).toEqual({ cert: 'NEW', caChain: 'NEWCA' })
+    expect(seen[0]!.url).toBe('https://cp.example.com/renew')
+    expect(seen[0]!.tls.cert).toBe('LEAFCERT')
+    expect(seen[0]!.tls.ca).toBe('CACHAIN')
+    expect(seen[0]!.tls.rejectUnauthorized).toBe(true)
+    expect(String(seen[0]!.tls.key)).toContain('PRIVATE KEY') // in-process PKCS#8 key, mTLS only
+    expect(seen[0]!.init.method).toBe('POST')
+    expect(seen[0]!.init.body).toBe('{"csr":"x"}')
+    rmSync(dir, { recursive: true, force: true })
+  })
+
+  it('reads the current cert on every call so a post-rotation renewal uses the new leaf', async () => {
+    const { dir, ks } = enrolledKs()
+    const certs: string[] = []
+    const request: MtlsRequest = async (_url, tls) => {
+      certs.push(tls.cert)
+      return { status: 200, body: '{}' }
+    }
+    const f = createMtlsFetch(ks, { request, certParser: farFuture })
+
+    await f('https://x/renew', { method: 'POST' })
+    ks.saveCert('ROTATEDLEAF', 'CACHAIN') // simulate a completed rotation
+    await f('https://x/renew', { method: 'POST' })
+
+    expect(certs).toEqual(['LEAFCERT', 'ROTATEDLEAF'])
+    rmSync(dir, { recursive: true, force: true })
+  })
+
+  it('propagates a not-enrolled keystore as a throw (renewCert then retries with backoff)', async () => {
+    const dir = mkdtempSync(join(tmpdir(), 'wta-nr-'))
+    const ks = openKeystore(dir)
+    const request: MtlsRequest = async () => ({ status: 200, body: '{}' })
+    const f = createMtlsFetch(ks, { request, certParser: farFuture })
+    await expect(f('https://x/renew', { method: 'POST' })).rejects.toThrow()
+    rmSync(dir, { recursive: true, force: true })
+  })
+})
+
+describe('wireAutoRenew (A5)', () => {
+  function fakeRotator(): {
+    rotator: CertRotator
+    fire: { rotated?: () => void; revoked?: () => void; error?: (e: unknown) => void }
+    start: ReturnType<typeof vi.fn>
+    stop: ReturnType<typeof vi.fn>
+  } {
+    const fire: { rotated?: () => void; revoked?: () => void; error?: (e: unknown) => void } = {}
+    const start = vi.fn()
+    const stop = vi.fn()
+    const rotator: CertRotator = {
+      start,
+      stop,
+      onRotated: (cb) => {
+        fire.rotated = cb
+      },
+      onRevoked: (cb) => {
+        fire.revoked = cb
+      },
+      onError: (cb) => {
+        fire.error = cb
+      },
+    }
+    return { rotator, fire, start, stop }
+  }
+
+  it('routes rotated→restartChild, revoked→stop, error→log; starts and stops the rotator', () => {
+    const { rotator, fire, start, stop } = fakeRotator()
+    const restartChild = vi.fn()
+    const stopSupervisor = vi.fn()
+    const lines: string[] = []
+    const logger = createLogger('info', (l) => lines.push(l))
+
+    const controller = wireAutoRenew(rotator, { restartChild, stop: stopSupervisor }, logger, {
+      subdomain: 'host-42',
+      hostId: 'h-1',
+    })
+    expect(start).toHaveBeenCalledTimes(1)
+
+    fire.rotated!()
+    expect(restartChild).toHaveBeenCalledTimes(1)
+
+    fire.revoked!()
+    expect(stopSupervisor).toHaveBeenCalledTimes(1)
+
+    fire.error!(new Error('network down'))
+
+    controller.stop()
+    expect(stop).toHaveBeenCalledTimes(1)
+
+    const joined = lines.join('\n')
+    expect(joined).toContain('host-42') // non-secret identifier is logged
+    expect(joined).not.toContain('LEAFCERT') // never a leaf/key/CSR
+  })
+})
+
+describe('startNativeAutoRenew (A5 end-to-end)', () => {
+  it('a scheduled 200 renewal rotates the leaf on disk and restarts frpc with it', async () => {
+    const { dir, ks } = enrolledKs()
+    const timer = new FakeTimer()
+    const request: MtlsRequest = async () => ({
+      status: 200,
+      body: JSON.stringify({ cert: 'FRESHLEAF', caChain: 'CACHAIN' }),
+    })
+    const restartChild = vi.fn()
+    const stop = vi.fn()
+
+    const controller = startNativeAutoRenew(
+      CFG,
+      ks,
+      { restartChild, stop },
+      createLogger('error', () => {}),
+      { mtlsRequest: request, certParser: farFuture, timer, renewBeforeMs: 1000, now: () => new Date(0), parseCert: () => new Date(2000) },
+    )!
+    expect(controller).not.toBeNull()
+
+    timer.advance(1000) // renewal fires at ~2/3 TTL
+    await flush()
+
+    expect(ks.loadCert()!.certPem).toBe('FRESHLEAF') // atomic persist
+    expect(restartChild).toHaveBeenCalledTimes(1) // frpc restarted onto the fresh leaf
+    expect(stop).not.toHaveBeenCalled()
+    controller.stop()
+    rmSync(dir, { recursive: true, force: true })
+  })
+
+  it('a scheduled 403 renewal tears the tunnel down (revoked) and never rotates', async () => {
+    const { dir, ks } = enrolledKs()
+    const timer = new FakeTimer()
+    const request: MtlsRequest = async () => ({ status: 403, body: '' })
+    const restartChild = vi.fn()
+    const stop = vi.fn()
+
+    const controller = startNativeAutoRenew(
+      CFG,
+      ks,
+      { restartChild, stop },
+      createLogger('error', () => {}),
+      { mtlsRequest: request, certParser: farFuture, timer, renewBeforeMs: 1000, now: () => new Date(0), parseCert: () => new Date(2000) },
+    )!
+
+    timer.advance(1000)
+    await flush()
+
+    expect(stop).toHaveBeenCalledTimes(1)
+    expect(restartChild).not.toHaveBeenCalled()
+    expect(ks.loadCert()!.certPem).toBe('LEAFCERT') // untouched
+    controller.stop()
+    rmSync(dir, { recursive: true, force: true })
+  })
+
+  it('a failing renewal is logged (no secret) and retried without crashing, then rotates', async () => {
+    const { dir, ks } = enrolledKs()
+    const timer = new FakeTimer()
+    let calls = 0
+    const request: MtlsRequest = async () => {
+      calls += 1
+      if (calls === 1) throw new Error('ECONNREFUSED')
+      return { status: 200, body: JSON.stringify({ cert: 'FRESHLEAF', caChain: 'CACHAIN' }) }
+    }
+    const restartChild = vi.fn()
+    const stop = vi.fn()
+    const lines: string[] = []
+
+    const controller = startNativeAutoRenew(
+      CFG,
+      ks,
+      { restartChild, stop },
+      createLogger('warn', (l) => lines.push(l)),
+      {
+        mtlsRequest: request,
+        certParser: farFuture,
+        timer,
+        renewBeforeMs: 1000,
+        retryBaseMs: 500,
+        now: () => new Date(0),
+        parseCert: () => new Date(2000),
+      },
+    )!
+
+    timer.advance(1000) // first attempt throws
+    await flush()
+    expect(restartChild).not.toHaveBeenCalled()
+    expect(stop).not.toHaveBeenCalled() // a failure NEVER tears down
+    expect(lines.join('\n')).toContain('retry')
+
+    timer.advance(500) // backoff retry fires and succeeds
+    await flush()
+    expect(ks.loadCert()!.certPem).toBe('FRESHLEAF')
+    expect(restartChild).toHaveBeenCalledTimes(1)
+    expect(lines.join('\n')).not.toContain('LEAFCERT')
+    controller.stop()
+    rmSync(dir, { recursive: true, force: true })
+  })
+
+  it('returns null (auto-renew disabled) when the keystore has no identity', () => {
+    const dir = mkdtempSync(join(tmpdir(), 'wta-nr-'))
+    const ks = openKeystore(dir)
+    const lines: string[] = []
+    const controller = startNativeAutoRenew(
+      CFG,
+      ks,
+      { restartChild: () => {}, stop: () => {} },
+      createLogger('warn', (l) => lines.push(l)),
+      {},
+    )
+    expect(controller).toBeNull()
+    expect(lines.join('\n')).toContain('auto-renew disabled')
+    rmSync(dir, { recursive: true, force: true })
+  })
+})

agent/test/nativeRenewTransport.test.ts

@@ -0,0 +1,168 @@
+/**
+ * A5 default mTLS transport (`defaultMtlsRequest`) — the ONE seam the other nativeRenew tests inject
+ * past, so the real `node:https` transport had zero coverage. These tests mock `node:https` and drive
+ * the actual transport to prove:
+ *   - the exact request options (rejectUnauthorized:true + client cert/key + pinned CA + method/body),
+ *   - the HIGH fix: a request timeout is armed and a stalled peer REJECTS (never hangs forever),
+ *   - the MEDIUM fix: an oversized response body is capped (destroyed + rejected, not buffered).
+ */
+import { EventEmitter } from 'node:events'
+import { mkdtempSync, rmSync } from 'node:fs'
+import { tmpdir } from 'node:os'
+import { join } from 'node:path'
+import { afterEach, beforeEach, describe, expect, it, vi } from 'vitest'
+
+const { requestMock } = vi.hoisted(() => ({ requestMock: vi.fn() }))
+vi.mock('node:https', () => ({ request: requestMock, default: { request: requestMock } }))
+
+import { generateP256Identity } from '../src/keys/identity.js'
+import { openKeystore } from '../src/keys/keystore.js'
+import {
+  createMtlsFetch,
+  RENEW_REQUEST_TIMEOUT_MS,
+  MAX_RENEW_RESPONSE_BYTES,
+} from '../src/certs/nativeRenew.js'
+
+const farFuture = (): { validTo: Date } => ({ validTo: new Date(Date.now() + 86_400_000) })
+
+/** Fake `http.ClientRequest`: records setTimeout/write/end and emits 'error' on destroy(err). */
+class FakeClientRequest extends EventEmitter {
+  readonly setTimeoutCalls: Array<{ ms: number; cb: () => void }> = []
+  readonly written: string[] = []
+  ended = false
+  destroyedWith: Error | undefined
+  setTimeout(ms: number, cb: () => void): this {
+    this.setTimeoutCalls.push({ ms, cb })
+    return this
+  }
+  write(chunk: string): boolean {
+    this.written.push(chunk)
+    return true
+  }
+  end(): this {
+    this.ended = true
+    return this
+  }
+  destroy(err?: Error): this {
+    this.destroyedWith = err
+    if (err) this.emit('error', err)
+    return this
+  }
+}
+
+/** Fake `http.IncomingMessage`: an EventEmitter with a statusCode and a real destroy(). */
+class FakeIncomingMessage extends EventEmitter {
+  statusCode = 200
+  destroyed = false
+  destroy(): this {
+    this.destroyed = true
+    return this
+  }
+}
+
+type ReqCb = (res: FakeIncomingMessage) => void
+let dirs: string[] = []
+
+function enrolledKs(): ReturnType<typeof openKeystore> {
+  const dir = mkdtempSync(join(tmpdir(), 'wta-nrt-'))
+  dirs.push(dir)
+  const ks = openKeystore(dir)
+  ks.saveIdentity(generateP256Identity())
+  ks.saveCert('LEAFCERT', 'CACHAIN')
+  return ks
+}
+
+beforeEach(() => {
+  requestMock.mockReset()
+})
+afterEach(() => {
+  for (const d of dirs) rmSync(d, { recursive: true, force: true })
+  dirs = []
+})
+
+describe('defaultMtlsRequest transport (A5 — real node:https)', () => {
+  it('passes rejectUnauthorized:true + the client cert/key/CA + method/body, and arms the timeout', async () => {
+    const ks = enrolledKs()
+    let seenUrl = ''
+    let seenOpts: Record<string, unknown> = {}
+    let seenReq: FakeClientRequest | undefined
+    requestMock.mockImplementation((url: string, opts: Record<string, unknown>, cb: ReqCb) => {
+      seenUrl = url
+      seenOpts = opts
+      const req = new FakeClientRequest()
+      seenReq = req
+      queueMicrotask(() => {
+        const res = new FakeIncomingMessage()
+        res.statusCode = 200
+        cb(res)
+        res.emit('data', Buffer.from('{"cert":"NEW",'))
+        res.emit('data', Buffer.from('"caChain":"NEWCA"}'))
+        res.emit('end')
+      })
+      return req
+    })
+
+    const f = createMtlsFetch(ks, { certParser: farFuture }) // NO request seam → real defaultMtlsRequest
+    const res = await f('https://cp.example.com/renew', {
+      method: 'POST',
+      headers: { 'content-type': 'application/json' },
+      body: '{"csr":"x"}',
+    })
+
+    expect(res.status).toBe(200)
+    expect(await res.json()).toEqual({ cert: 'NEW', caChain: 'NEWCA' })
+    expect(seenUrl).toBe('https://cp.example.com/renew')
+    expect(seenOpts.rejectUnauthorized).toBe(true) // anti-MITM (INV14)
+    expect(seenOpts.method).toBe('POST')
+    expect(seenOpts.cert).toBe('LEAFCERT')
+    expect(seenOpts.ca).toBe('CACHAIN')
+    expect(String(seenOpts.key)).toContain('PRIVATE KEY') // in-process PKCS#8 key
+    // HIGH fix: a socket timeout is armed with the sane default so a stall can never hang forever.
+    expect(seenReq!.setTimeoutCalls).toHaveLength(1)
+    expect(seenReq!.setTimeoutCalls[0]!.ms).toBe(RENEW_REQUEST_TIMEOUT_MS)
+    expect(seenReq!.written).toEqual(['{"csr":"x"}'])
+    expect(seenReq!.ended).toBe(true)
+  })
+
+  it('HIGH: a stalled peer (accepts TLS, never responds) REJECTS via the timeout, not hangs', async () => {
+    const ks = enrolledKs()
+    let seenReq: FakeClientRequest | undefined
+    requestMock.mockImplementation(() => {
+      const req = new FakeClientRequest()
+      seenReq = req
+      return req // never invokes the response callback — a stalled control-plane
+    })
+
+    const f = createMtlsFetch(ks, { certParser: farFuture })
+    const p = f('https://cp.example.com/renew', { method: 'POST', body: '{}' })
+
+    // Fire the armed socket-timeout callback (what node does when the socket idles past the limit).
+    expect(seenReq!.setTimeoutCalls).toHaveLength(1)
+    expect(seenReq!.setTimeoutCalls[0]!.ms).toBe(RENEW_REQUEST_TIMEOUT_MS)
+    seenReq!.setTimeoutCalls[0]!.cb()
+
+    await expect(p).rejects.toThrow(/timed out/i)
+    expect(seenReq!.destroyedWith).toBeInstanceOf(Error) // socket was torn down
+  })
+
+  it('MEDIUM: an oversized response body is capped — res destroyed + promise rejected', async () => {
+    const ks = enrolledKs()
+    let seenRes: FakeIncomingMessage | undefined
+    requestMock.mockImplementation((_url: string, _opts: unknown, cb: ReqCb) => {
+      const req = new FakeClientRequest()
+      queueMicrotask(() => {
+        const res = new FakeIncomingMessage()
+        res.statusCode = 200
+        seenRes = res
+        cb(res)
+        res.emit('data', Buffer.alloc(MAX_RENEW_RESPONSE_BYTES + 1)) // one byte over the cap
+        // deliberately NO 'end' — a capped stream must reject on its own, not wait for end
+      })
+      return req
+    })
+
+    const f = createMtlsFetch(ks, { certParser: farFuture })
+    await expect(f('https://cp.example.com/renew', { method: 'POST' })).rejects.toThrow(/cap|exceed/i)
+    expect(seenRes!.destroyed).toBe(true)
+  })
+})

agent/test/rotation.test.ts

@@ -11,6 +11,7 @@ import {
   renewCert,
   renewalUrlFor,
 } from '../src/certs/rotation.js'
+import { createBackoff } from '../src/transport/backoff.js'
 import { FakeTimer } from './fixtures/fakes.js'
 
 const CFG: AgentConfig = {
@@ -117,4 +118,44 @@ describe('createCertRotator (T13)', () => {
     rotator.stop()
     rmSync(dir, { recursive: true, force: true })
   })
+
+  it('invokes onError and retries with backoff (not renewBeforeMs) when a renewal throws', async () => {
+    const { dir, ks } = enrolledKs()
+    const timer = new FakeTimer()
+    let calls = 0
+    const fetchImpl = (async () => {
+      calls += 1
+      if (calls === 1) throw new Error('network down')
+      return jsonRes(200, { cert: 'NEWCERT', caChain: 'NEWCA' })
+    }) as unknown as typeof fetch
+    const errors: unknown[] = []
+    let rotated = 0
+    const rotator = createCertRotator(CFG, ks.loadIdentity()!, ks, {
+      timer,
+      renewBeforeMs: 1000,
+      retryBackoff: createBackoff({ baseMs: 500, jitter: false }),
+      fetchImpl,
+      now: () => new Date(0),
+      parseCert: () => new Date(2000), // initial renewal scheduled at ~1000ms
+    })
+    rotator.onError((e) => errors.push(e))
+    rotator.onRotated(() => {
+      rotated += 1
+    })
+    rotator.start()
+
+    timer.advance(1000) // first attempt fires → throws
+    await flush()
+    expect(errors).toHaveLength(1)
+    expect(rotated).toBe(0)
+
+    // The retry is armed at the 500ms backoff delay, NOT renewBeforeMs (1000): advancing only 500
+    // must fire it. A crash-loop never escapes here (the supervisor keeps running).
+    timer.advance(500)
+    await flush()
+    expect(rotated).toBe(1)
+    expect(ks.loadCert()!.certPem).toBe('NEWCERT')
+    rotator.stop()
+    rmSync(dir, { recursive: true, force: true })
+  })
 })