`POST /renew` is authenticated by mTLS with the very leaf it renews, so once
that leaf lapsed the host could never renew it and the tunnel stayed down until
an operator re-paired by hand. Production hit exactly this: the Mac slept
through its 8h renewal window, the 24h leaf expired, and the agent then logged
`client certificate has expired; renew before dialling` 6380 times over 8 days
without recovering.
Three layers independently refused an expired leaf, so all three had to move:
- agent `buildTlsOptions` gains an opt-in `expiredGraceMs`. Absent/0 keeps the
historical fail-closed behaviour, and the TUNNEL dial never passes it — only
the renew transport does. Past the window it throws the new
`CertExpiredBeyondGraceError`.
- agent rotator routes an already-expired leaf to a separate recovery endpoint
and treats "beyond grace" as TERMINAL: report once via `onExhausted`, stop
retrying, and name the fix (re-pair) instead of spamming warnings forever.
- control-plane `assertPresentedCertTrusted` grants a bounded grace on
`notAfter` only. Chain validation, SPIFFE identity, `notBefore`, and the
registry `active`/account checks are all unchanged, so revocation still bites.
- new `deploy/nginx/recover-mtls.conf` (:8472). The strict enroll vhost cannot
host this: under `ssl_verify_client optional` nginx answers a bare 400 as soon
as a presented cert fails verification, so an expired leaf never reaches the
location — and the directive is server-level, not per-location.
Grace defaults to 30 days on both ends and is configurable (`RECOVER_URL`,
`expiredRenewGraceMs`). The honest trade is recorded in the code: a stale stolen
leaf stays reusable for the window, which widens an existing exposure (an
unexpired stolen leaf already renews indefinitely) rather than opening a new one.
Verified: agent 296/296, control-plane 286/286, tsc clean on both.
launchd has no default log destination (unlike systemd's journald), so a unit
that fails to start (bare node, missing env) was silent — which hid the EX_CONFIG
+ loadConfig failures during this deploy. Route both units' stdout+stderr to
<stateDir>/{base-app,agent}.log. 281 tests pass.
Two real-deploy renew bugs (found running the live /renew):
- the /renew mTLS request pinned the enroll caChain as the server CA → TLS
'unable to get local issuer certificate' (the LE-fronted CP is publicly
trusted). Verify the server against SYSTEM roots (drop ca), keep the client
cert + rejectUnauthorized:true. (TlsClientOptions.ca now optional.)
- renewCert parsed {cert, caChain:string}, but the CP returns cert=base64(DER)
+ caChain=base64(DER)[]; normalize to PEM (shared certs/pem.ts, reused by
native enroll). Verified live: cert rotated 13:41→next-day, frpc restarted,
tunnel stayed up. 281 tests pass.
Fixes found deploying `pair --install` against the live control-plane:
- native enroll tolerates hostContentSecret:null and converts the base64-DER
cert + caChain[] the CP returns into PEM for frpc/keystore
- launchd/systemd units use an absolute node (process.execPath) + a PATH with
/usr/local/bin (bare `node` died with EX_CONFIG 78)
- the agent unit now carries ENROLL_URL/RELAY_URL/STATE_DIR/LOCAL_TARGET_URL
(`run` loadConfig()-validates them; missing → supervisor exited 1)
281 tests pass. Follow-up: add unit tests for the native-enroll tolerance +
agent-unit env (only install node-path is covered so far).
Wire createCertRotator/renewCert into superviseNative so the frp-client cert
renews silently at ~2/3 TTL over mTLS /renew and frpc restarts onto the fresh
leaf; failures retry with backoff, never crash the supervisor. mTLS transport
has a 15s timeout + 64KB response cap. 281 tests pass.
The recoverable replay key was stable per (hostContentSecret, sessionId) while the
agent-side sealer resets its deterministic-nonce seq to 0 on every restart/re-attach
→ two sealer generations sealed distinct plaintext under the SAME (key, nonce).
Add a required 'epoch' to ReplayKeyParams, fold it into the K_content HKDF salt
(sessionId U+001F epoch), mint a fresh epoch per createReplaySealer generation and
expose it, and thread it through ReplaySource so the browser re-derives the matching
key. Fresh epoch per generation ⇒ fresh key ⇒ seq=0 can never collide; recoverability
within a generation is preserved.
Touches relay-contracts/relay-e2e/agent/relay-web. Green: contracts 81, e2e 78,
agent 133, web 99; tsc clean. Regression proves same seq-0 nonce, different key.
Multi-tenant reverse-tunnel service ("ngrok for Claude Code" with E2E): a
host-agent dials OUT to an operator-run relay; external devices reach the host
THROUGH the relay, routed by per-tenant subdomain, forwarding ciphertext only
(the relay never sees plaintext). Lets a customer reach their own self-hosted
web-terminal from anywhere with zero networking setup.
Packages — all tsc-strict + vitest green (656 tests), cross-package integration verified:
- relay-contracts: frozen shared contracts (mux frame codec, data model,
capability token, E2E envelope, pairing) — the src/types.ts analog
- term-relay: native WS mux + stateless data plane (subdomain routing, ciphertext forward)
- agent: host-agent (pairing, per-host Ed25519 + mTLS dial-out, forwards to 127.0.0.1:3000)
- control-plane: accounts/hosts registry, pairing-code flow, routing table, provisioning
- relay-e2e: browser<->agent E2E (X25519 ECDH through relay, AEAD, anti-replay, recoverable replay key)
- relay-auth: Passkey/WebAuthn, capability tokens, per-host certs, deny-by-default tenant isolation
- relay-web: browser login + Web Crypto E2E + client-side preview rendering
Security invariants INV1-15 enforced; cross-tenant isolation CI tripwire live
(.github/workflows/relay-tripwire.yml). Design + implementation-level plans in
docs/PLAN_RELAY_*.md and docs/EXPLORE_RELAY_SERVICE.md.
NOTE: generated autonomously per the reviewed plans. The security-critical
packages (relay-e2e, relay-auth) REQUIRE expert security audit before any real
deployment — passing tests prove self-consistency, not resistance to attackers.
Base app (src/, public/) unchanged; concurrent desktop work left uncommitted.
